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Paper Machine Clothing Forming Fabric

Forming fabric is a dehydration equipment in the forming stage of paper machine, which is used for fiber forming, dehydration and transportation of paper. Sun Hong forming fabric is made of high strength synthetic materials and special weaving process, with strong corrosion resistance, high dehydration efficiency and uniform forming quality.
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  • SUN HONG PMC

  • SUN HONG

As an important part of paper production, the forming fabric is often used in the wet end of the paper machine to support the pulp and help it dehydrate and shape. Sun Hong's forming fabric uses high strength polyester monofilament, and its design structure directly affects the quality and production efficiency of the paper.


Operation of the forming fabric

The diluted pulp will be evenly sprayed on the surface of the forming fabric from the headbox, and the water will be discharged through the mesh holes of the forming fabric by gravity to form a preliminary paper structure, which will reduce the burden for the next step of pressing and dehydration. After the wet pulp is dehydrated by the forming fabric, there is still a certain amount of water. At this time, it will enter the pressing section, and the remaining water in the wet paper will be further squeezed out by the action of the pressing roller. Then it enters the drying stage. The wet paper is dried at high temperature and heated and compacted to accelerate the evaporation of water.


Advantages of the forming fabric

(1) High strength and durability: Sun Hong's forming fabric uses high quality polyester monofilament to ensure mechanical strength and durability.

(2) Excellent drainage performance: Sun Hong's forming fabric series adopts different structural designs through precisely designed meshes to effectively and quickly drain water, while ensuring the uniform distribution of wet pulp, promoting smooth paper formation.

(3) Good anti-clogging performance: Sun Hong's forming fabric adopts a special structural design to reduce the clogging of pulp and fiber and maintain efficient operation.


Sun Hong forming fabric series: single layer, 1.5 layer, double layer, 2.5 layer, and SSB triple layer forming fabric, providing you with professional integrated customization services and providing you with high-efficiency and low-cost production methods.


Single Layer Forming Fabric Parameter

Single Layer 2 Shed
Single Layer 3 Shed
Mesh number / per inch7-18Mesh number / per inch10-11
Count / per inch7-10Count / per inch6-7
Thickness (mm)0.90 - 1.6Thickness (mm)1.6-1.8
Air Permiality(CFM) 350 - 600Air Permiality:(CFM)(CFM) 350 - 450
Fibre support index36 - 54Fibre support index34-58


Single Layer 4 Shed
Single Layer 5 Shed
Mesh number / per inch10-13Mesh number / per inch22-28
Count / per inch14-22Count / per inch16-25
Thickness (mm)0.5 - 1Thickness (mm)0.5-0.7
Air Permiality(CFM) 350 - 550Air Permiality:(CFM)(CFM) 400 - 600
Fibre support index50 - 85Fibre support index60-80


Single Layer 8 Shed
Mesh number22-28
Count / per inch16-25
Thickness (mm)0.5-0.7
Air Permiality:(CFM)350-450
Fibre support index34-58

1.5 Layer Forming Fabric Parameter

Mesh Number/ inch22-30
Count / per inch25-40
Thickness (mm)0.75-0.85
Air permeability (CFM)400-600
Fibre support index80-90


Double layer forming fabric Parameter

Weaving
Series
and type
ModelFilament Diameter (mm)Density(root/cm)Tensile StrengthThickness
(mm)
m3/m2hForce elongation
WarpWeftWarpWeftSurfaceJoint
4 heddleSH272540.200.253022≥600≥4000.4980000.6%
SH272740.200.273021.5≥600≥4000.5178000.6%
SH312040.180.203528≥600≥3800.4375000.68%
SH31204-10.180.203530≥600≥3800.4370000.68%
5 heddleSH302050.170.203228.5≥500≥3500.4171000.6%
SH312150.200.213532≥600≥4000.4870000.6%
8 heddleSH253580.220.352819.5≥700≥5000.8590000.65%
SH253880.220.3829.519≥700≥5000.8785000.65%
SH273580.220.353020≥700≥5000.8585000.65%
SH254580.220.452915.2≥700≥5000.8775000.65%


2.5 layer forming fabric Parameter

Mesh Number / Inch

34-64

Count/ Inch

(10-20)*3

Thickness (mm)

0.8-1.4

Fibre support index

80-135

Air Permiability (CFM)

350-550


SSB Triple Layer Forming Fabric Parameter

Fabric ModelWire Diameter mmDensity(root/cm)Tensile strengthAir PermeabilityFSIDI
WarpWeftWarpWeftSurfaceJointM3/m2hCFM
3CSSB42240.22/0.300.22 0.22/0.45 0.4541.5-42.543.5-44.5≥1600≥1400550035011019.6
41.5-42.5≥1600≥1400635040010721.3
39.5-40.5≥1600≥1400700044510322.6
37.5-38.5≥1600≥1400800050510024.4
3CSSB42200.22/0.30  0.22 0.22/0.45 0.4541.5-42.549.5-50.5≥1600≥1400550035011922.2
47.5-48.5≥1600≥1400700044511527.1
0.22/0.280.22 0.22/0.50 0.5045.5-46.5≥1600≥1400635040011323.4
42.5-43.5≥1600≥1400700044510824.3
39.5-40.5≥1600≥1400800050510325.7


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